Metal Fleet / Roll Tracking & Roll Shop Integration

Roll Tracking and Roll Shop Integration

Follow every roll and chock from purchase to scrap, through each rolling campaign, and know how much was ground from each roll.

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Every Roll and Chock,
From Purchase to Scrap

Passive RFID tags identify each roll and chock. Tracking follows each roll through its rolling campaigns and across its full life, from purchase until it is scrapped, so each roll’s history is on record.

A handheld reader identifies rolls and chocks, and assists with build up and tear down of the pairings. The system always knows the pairings of top and bottom work rolls and backup rolls with their corresponding drive side and operator side chocks.

The system tracks roll changes at each stand, integrated with your L2 system, which provides the roll change event from the operators. As an option, rolls can also be physically tracked at the stand, using a special active RFID tag that also contains a passive chip.

A fixed reader at the grinder identifies when a roll is in the grinder. Integrated with the grinder, the system records how much was ground from each roll.

Hardware From Us,
Full Roll Shop Software Through a Partner

Metal Fleet supplies the tracking hardware and the grinder integration.

For a complete roll shop management system, we work with a partner whose software integrates with our hardware, so the roll shop system and the tracking work as one.

Technology

Technology Behind
Roll and Chock Tracking

Passive RFID identifies the roll and chock. The readers, the grinder integration and the roll shop system build on it.

Passive RFID

Low-cost tags on every roll and chock that stand up to the conditions rolls and chocks work in, from purchase to scrap.

Handheld Reader

Identifies rolls and chocks, and assists with build up and tear down of the pairings of work rolls and backup rolls with their drive side and operator side chocks.

Fixed Reader at the Grinder

Identifies when a roll is in the grinder, and the integration records how much was ground from it.

Mill Stand and Roll Shop Integration

Roll changes at each stand come from your L2 system, which provides the roll change event from the operators. Optional physical tracking at the stand uses a special active RFID tag that also contains a passive chip. A partner provides the full roll shop management system, integrated with our hardware.

Questions

Common Questions
About Roll Tracking and Roll Shops

How do you track rolls and chocks?

Passive RFID tags identify each roll and chock. A handheld reader identifies them, and a fixed reader at the grinder identifies when a roll is in the grinder.

What part of the roll’s life does it cover?

The full life, from purchase to scrapped, including every rolling campaign in between.

How are chocks matched to rolls?

A handheld reader assists with build up and tear down of the pairings. The system always knows the pairings of top and bottom work rolls and backup rolls with their corresponding drive side and operator side chocks.

Do you track roll changes at the mill stand?

Yes. The system tracks roll changes at each stand, integrated with your L2 system, which provides the roll change event from the operators.

Can you physically track rolls at the stand?

Yes, as an option. It uses a special active RFID tag that also contains a passive chip.

What does the grinder integration do?

A fixed reader identifies when a roll is in the grinder, and the integration records how much was ground from each roll, so you can follow stock removal across its life.

Why passive RFID for rolls?

Passive tags are low cost and durable in extreme environments, which suits rolls and chocks that are handled and ground repeatedly.

Does Metal Fleet provide roll shop management software?

We supply the tracking hardware and the grinder integration. A partner provides the full roll shop management system, integrated with our hardware.

How much does it cost?

Pricing is set after a site and systems analysis, never before. The first step is a discovery call about your facility and what you need to track.

Let's Talk About
Your Assets

Tell us what you need to track and where it moves. We'll tell you how we can help and what it takes to get there. Because every facility is different, pricing is set after a call and an analysis.

Based in
Cleveland, Ohio, USA

Request a Consultation

Tell us about your facility and we'll follow up by email to schedule a discovery call.